Sunday, January 25, 2009

Asphalt Drum Mix Plants

KRISHNA Drum Mix Asphalt Plant Electronically Controlled Generally fitting into M.O.S.T. Specs Capacity 30 to 120 TPH
Asphalt Drum Mix Plants are continous type asphalt mixing plants fitted with controls. This plants available from 30 TPH upto 120 TPH capacity.
KDM 35 : 30 Tph upto 40 Tph
KDM 45 : 40 Tph upto 60 Tph
KDM 50 : 60 Tph upto 90 Tph
KDM 60 : 90 Tph upto 120 Tph

Cold Aggregate Feeder Unit


1. COLD AGGREGATE FEEDER UNIT
It consists of FOUR independent top open type bins having being fabricated from MS plate mounted on rigid Channel supported on channel. Each bin consists of an independent and synchronized variable speeds D.C. motor for feeding the aggregates at a predetermined rate through a precisely adjustable bin quadrant gate. Each bin deposits pre-determined aggregate via auxiliary belt on Gathering belt fitted underneath, which is driven by A.C. Motor. A continuous type electronic load cell mounted on gathering conveyor for accurate feeding of aggregate into dryer via Slinger (cold) belt conveyor duly passed thru Vibratory Screen.
DIMENSION FOR MODEL K- DM 35 / K- DM 45 / K- DM 50
FOUR BIN FEEDER
TYPE DIMENSION WEIGHT* TOTAL BIN BELT SIZE BELT SIZE
( L x W x H )* TORAGE WIDTH AUXILLARY GATHERING
K-DM35 12.50 x 2.25 x 3.08M 8.5 tons 31 tons 2550mm 450mm x 2.20m 500mm x 22.5m
K-DM45 14.50 x 2.55 x 3.50M 10.4 tons 40 tons 3050mm 450mm x 2.92m 600mm x 25.6m
K-DM50 16.25 x 2.55 x 2.75M 12.10 tons 54 tons 3660mm 450mm x 3.78m 600mm x 29.6m
* actual physical size may vary # As per density 1.6 tones per CUM is considered.

Drying & Mixing Unit


2. DRYING & MIXING UNIT
KDM-45+ Single Drum Type, Drying & Mixing shell and long made out of MS plate driven by AC motor coupled with reputed make reduction gear box. Built-in Multi Cone Dust Collector (having dust outlet screw conveyor driven by AC Motor, system controls the dust to contain / recycle permissible fines; it is capable of preventing the exhaust of fine dust in atmosphere for environmental control resulting into less polluted plant. Exhaust blower having balanced ID fan having AC Motor and 16 Feet high Chimney, aggregate heated by Hi-Lo Pressure Jet type Electronic Burner having fuel consumption 175 / 200 liters/ Hr maxi. The DM unit fitted on robust & sturdy chassis made out I Beams with perfectly aligned and correct distance for dryer chain to rotate without any extra efforts.
ASPHALT DRUM MIX ( DRYER )
TYPE DIMENSION WEIGHT* BURNER EXHAUSTER DUST
( L x W x H )* SIZE COLLECTOR
K-DM35 10.80 x 2.00 x 2.50 M 9.40 tons 150 lph ~ 1350 mcal/hr 5.000 CFM 9 cones multicone
K-DM45 11.45 x 2.30 x 2.85 M 11.25 tons 250 lph ~ 2250 mcal/hr 10.500 CFM 20 cones multicone
K-DM50 12.20 x 2.50 x 2.90 M 13.50 tons 350 lph ~ 3150 mcal/hr 14.500 CFM 15 cones multicone
*SLINGER WIDTH 500mm / FULE TYPE : LDO,DESEAL Or FO/ HI-LO TYPE HIGH PRESSURE JET BURNER.

Asphalt Tank


3. Asphalt Tank
ASPHALT TANK Insulated with glass wool having 15/20 - ton capacity with direct-fired heating method thru imported light oil auto burner. Variable speed 05 HP D C. drive for pump to synchronize with dry aggregate flow rate to produce mix conforming to design mix at all loads, thermostatic control to control the burner to maintain at pre-set asphalt temp. Hot oil pump, hot oil jacketing for asphalt pump & pipeline up to discharge.
BITUMEN TANK
TYPE DIMENSION WEIGHT* BURNER CAPACITY
( L x W x H )* TYPE
K-DM35 7.05 x 2.04 x 2.55 m 4.15 tons J - 30 12 MT -U Shape
K-DM45 7.15 x 2.30 x 2.85 m 5.15 tons J - 30 15 MT -U Shape
K-DM50 8.50 x 2.30 x 2.85 m 6.25 tons J - 40 20 MT -U Shape

Loadout (Hot) Conveyor


4. LOADOUT (HOT) CONVEYOR
Hot mixed material conveyed from mixer chamber of drum will be discharged into hydraulic storage hopper fitted at discharged end of conveyor driven by AC motor coupled with SMSR gear box. The Hydraulic dual gate hopper opened via Cylinder powered by a compact power packed and the operation is automatic duly controlled from AC Panel. Hopper consist scrapper for cleaning the load-out belt properly and assuring falling hot-mixed material in to hopper.
LOADOUT CONVEYOR
TYPE GOB HOPPER BELT SIZE TYPE OF BELT HEIGHT
CAPACITY from GROUND
K-DM35 575 kg 500 mm x 17.90 mm HR ( Heat Resistant ) 2.52 m
K-DM45 575 kg 500 mm x 17.90 mm HR ( Heat Resistant ) 2.52 m
K-DM50 1500 kg 600 mm x 17.90 mm HR ( Heat Resistant ) 2.52 m
* Hopper Operated Hydraulically.

Control Panel For Asphalt Plants



5. CONTROL PANEL
Control Panel for fully automatic drum mix plant, AC, Burner plus DC, DC Thyristor / Dimmer control (Optional Printer & Computer) with electronic Belt Weigher (Load Cell) Continuous type (Fitted on gathering belt) Control Cabin with electrical points (without Air conditioner)

L.D.O. Service Tank For Asphalt Drum Mix Plants


6. L.D.O. SERVICE TANK
Approximate 2000 liters capacity, it is provided to deliver LDO to burner
As per Party Requirement